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Berrien Buggy Welding Choices

 


If you are an expert welder**  you can save BIG MONEY on shipping by welding your Berrien Buggy chassis yourself.

Depending on the model, you have the option of a knockdown kit, partially assembled tacked kit or fully welded chassis.

Whether you choose a Warrior or Cruiser knockdown kit, or one of our other models as a partially tacked kit, all Berrien Buggy chassis come with easy-to-follow instructions to guide you through kit assembly.  All tubing is bent, cut to length and pre-notched for an accurate fit.

Before you order your chassis, you must have determined which front suspension you will be using.

 


 
 
 Knockdown kit

Our knockdown kits come almost totally disassembled.
Most of the floor pieces are tack welded together including the clamps, the clamps are tacked onto the arm rails and the dashbar is tacked in the front rollbar.   All other tubes are cut, bent & notched to fit, but left for you to assemble.  So that we ship the right parts, you will need to have the front end and rear torsion before you order, because they will serve as your jig during the assembly.


 

Partially Assembled Tacked Kit
(Top & Bottom)

A top & bottom tacked kit consists of the floor and upper cage as two separate assemblies.  All of the pieces which connect the upper cage to the floor and the removable rear engine cage need to be assembled.   This kit also requires the front and rear suspension components to proceed with the assembly.


 

Partially Assembled Tacked Kit
(Side by Side)

Our side by side tacked kits are specifically designed to be shipping friendly.  All the side upright and diagonal bars are assembled between the arm rail and outer floor rail, giving you a right and left assembly.  We also assemble the center section of the floor, to help you position the sides the correct distance apart.  The remaining floor, upper cage and removable rear cage tubes are left loose, to keep the packaged kit as flat as possible, saving you shipping charges.


 


Fully Welded Chassis

Our fully welded chassis are mig welded on a solid jig, so when you get it home it's ready for your jack stands and wrench work.  Welding of miscellaneous mounts will still be required.

If you order a fully welded chassis without a torsion, the removable rear engine cage will not be assembled.


 

 **For the safety of you and your passengers, we highly recommend that a professional do all the welding on your chassis.

 

For More Info Please call us

John's Bug Shop

Phone: (905) 374-4323

Fax: (905) 374-0858

All info courtesy of Berrien Buggy, Berrien Springs, Michigan